ROPEX Resistron RES-5027 UL Listed Controller :

RES-5027 | USA

The ROPEX Resistron RES-5027 controller utilizes microprocessor technology for sensorless, closed-loop control of impulse heating elements. The ROPEX RES-5027 is designed for simple plug-in system integration.

The use of ROPEX Resistron controls goes beyond impulse heat sealers, form fill machines, and converting equipment. ROPEX Resistron controllers also provide a solution for an extensive range of heating applications:

Heat-seal-bands and cutting-wires ... for hermetic sealing, and trimming of flexible films
Zebra and intermittent heat-seal-bands ... for skip seals and packaging ventilation
Impulse heating tools ... for activation of adhesives used in the bonding of non-thermoplastic materials
Flexible or rigid impulse blades ... for scoring, cutting, and bending of thermoplastics
Impulse heater coils ... for hot air bonding, and scoring of thermoplastics
2D and 3D contour heat-seal-elements ... for custom shaped heat-sealing, and heat-seal plus cuttings

The ROPEX Resistron RES-5027 contains the following features:

ROPEX RES-5027 Standard Functions:

Ropex Resistron RES-5027 Heat Seal Controller

Micro-USB interface for ROPEX visual®
Automatic zero calibration (AUTOCAL)
Automatic optimization (AUTOTUNE)
Automatic frequency adjustment
Automatic phase angle compensation (AUTOCOMP)
Automatic configuration of the secondary voltage and current ranges (AUTORANGE)

ROPEX RES-5027 Features:

PLC interface
Booster output
Temperature OK output
24 VDC control signal for CH1 (constant power setting degree)
Electrically isolated 0…10 VDC analog output for ACTUAL temperature
Setpoint selection with 0…10 VDC analog input or potentiometer
24 VDC control signals for START, AUTOCAL and RESET
Wide voltage range for the use of 110…480 VAC
Selectable heatseal band temperature range (up to 500°C)
Selectable heatseal band alloy (A20 (Alloy-20), A20L, Low-Ex, etc. ...)
Fault output and indication (LED) with error diagnostics
UL certification

Ropex RES-5027 UL/CE (V3) Operating Instructions:

Ropex RES-407 to RES-5027 Upgrade Instructions:

For additional downloads, please visit Ropex.de ... click this safe link to add a Ropex tab

ROPEX RES-5027 Part Numbers:

Power Supply 110...480VAC:

Ropex Resistron RES-5027/110...480VAC Part No. 7502700
Alternate industry names for RES-5027 controllers:

RES-5027, RES5027, RES_5027, res-5027, res5027, res_5027

Modification MOD... (optional, if required)

MOD 01, Art. No. 800001 (amplifier for low voltage)

Art. No. 7502700 + 800001 must be ordered

ROPEX Visual® for RES-5027:

ROPEX Visual® enables you to connect directly to the RES-5027 Resistron controller, giving you direct access to controller settings and error codes.

Free Windows PC software.
Communication via controller Micro-USB (PC USB to controller USB 2.0 micro-B).
Display setpoint and actual temperatures
in real time.
Monitor and record controller operation.
Review and edit controller configurable data.
Password protected access .

ROPEX Visual® Documentation:

ROPEX Visual® Software:

Suitable for use with 5000 and 6000 series RESISTRON/CIRUS temperature controllers with USB port (ROPEX Visual®).

ROPEX Accessories and Modifications:

... available for the Ropex Resistron Heatseal Controllers:

Current transformer: PEX-W3, PEX-W4, PEX-W5
Current transformer high busbar: HCB-1
Line filter: LF-06480, LF-35480, LF-10520, LF50520
Booster: B-075400, B100400
Temperature display, temperature meter: ATR-3, ATR-5
Temperature adjustment, potentiometer : PD-3, PD-5
Heatseal power transformer: PTR, TR-x
Supervising fault current transformer: MSW
Communication interface: CI-USB-1
Temperature Sensor: TS-1
Twisted Cable (RES voltage measurement cable): UML-1
High Current Cable (RES current load cables): C-TC

ROPEX RES-5027 Factory Repairs and Upgrades:

We offer a large range of Ropex Resistron RES impulse heatseal temperature control units, to minimize your down time, and eliminate non-compliant repairs.

All Force Global controller repairs are performed by Ropex service technicians.