ROPEX Resistron RES-5400 Controller:
RES-5400 ... replacing the RES-440 | In-stock
The ROPEX Resistron RES-5400. The new generation, drop-in-replacement for the RES-440, the controller that has set the standard for impulse heat sealing for the last 20 years. Utilizing microprocessor technology for sensorless, closed-loop control of impulse heating elements. The ROPEX RES-5400 is designed for simple plug-in system integration.
ROPEX RES-5400 Standard Functions:

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Automatic zero setting for ambient 20°C (AUTOCAL) and a variable configuration for process opitmization
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Automatic optimization (AUTOTUNE)
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Automatic frequency adjustment 50/60 Hz
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Phase angle correction, for compensation between the Ur and Ir measuring signals (AUTOCOMP)
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Automatic configuration of the secondary voltage and current ranges (AUTORANGE)
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USB-C to PC connection for interaction with ROPEXvisual® software
ROPEX RES-5400 Features:
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High resolution display for viewing the complete heat-seal cycle (TFT LCD)
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Timer functions (delay, heat starts @, dwell time, cooling time)
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Recipe manager for up to 9 recipes
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Password manager (from firmware version 312)
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Parts counter
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TCR calculator: for adjustment of the TC for dynamic process development
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Ambient temperature detection for AUTOCAL
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Direct PLC connection possible ...
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Configurable galvanically isolated outputs and inputs
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Configurable relay terminals, K1 and K2
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Outputs status display
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Electrically isolated 0…10 VDC analog output for ACTUAL temperature
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Setpoint selection with 0…10 VDC analog input
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24 VDC control signals for PREHEAT, START, AUTOCAL and RESET
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Wide voltage range for the use of 110…480 VAC
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Selectable heatseal band temperature range (up to 500°C)
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Selectable heatseal band alloy (A20 (Alloy-20), A20L, Low-Ex, etc. ...)
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Dynamic QR code with instructions for troubleshooting (ROPEX website)
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On-site firmware update (ROPEXupdate)
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CSA approval
Ropex RES-440 to RES-5400 Upgrade Instructions:
Ropex RES-445 to RES-5450 Upgrade Instructions:
For additional downloads, please visit ropex-group.com ... or click here to add Ropex tab
ROPEX RES-5400 Part Numbers:
Power Supply 110...480 VAC:
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Ropex Resistron RES-5400 110...480 VAC Part No. 7540040
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Alternate industry names for RES-5400 controllers:
- RES-5400, RES5400, RES_5400, res-5400, res5400, res_5400
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Modification MOD... (optional, if required)
- MOD 01, Art. No. 800001 (amplifier for low voltage)
- Art. No. 7540040 + 800001 must be ordered
ROPEX Visual® for RES-5400:
ROPEX Visual® enables you to connect directly to the RES-5400 Resistron controller, giving you direct access to controller settings and error codes.

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Free Windows PC software.
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Communication via controller Micro-USB (PC USB to controller USB 2.0 micro-B).
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Display setpoint and actual temperatures
in real time. -
Monitor and record controller operation.
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Review and edit controller configurable data.
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Password protected access .
ROPEX Visual® Documentation:
ROPEX Visual® Software:
Suitable for use with 5000 and 6000 series RESISTRON/CIRUS temperature controllers with USB port (ROPEX Visual®).
ROPEX Accessories:
... available for the Ropex Resistron Heatseal Controllers: