Force Global Impulse Heat Sealing Technologies and Solutons
RES DIN-rail
Mount Controllers
RES Panel Mount Controllers
RES/CIRUS
Controller Accessories
Panel Mount Controller Accessories
Validation + Verification
Tools
RES Background

ROPEX Resistron RES-5400 Controller:

RES-5400 ... replacing the RES-440 | In-stock

The ROPEX Resistron RES-5400. The new generation, drop-in-replacement for the RES-440, the controller that has set the standard for impulse heat sealing for the last 20 years. Utilizing microprocessor technology for sensorless, closed-loop control of impulse heating elements. The ROPEX RES-5400 is designed for simple plug-in system integration.

ROPEX RES-5400 Standard Functions:

Ropex Resistron RES-5400 Heat Seal Controller
  • Automatic zero setting for ambient 20°C (AUTOCAL) and a variable configuration for process opitmization

  • Automatic optimization (AUTOTUNE)

  • Automatic frequency adjustment 50/60 Hz

  • Phase angle correction, for compensation between the Ur and Ir measuring signals (AUTOCOMP)

  • Automatic configuration of the secondary voltage and current ranges (AUTORANGE)

  • USB-C to PC connection for interaction with ROPEXvisual® software




ROPEX RES-5400 Features:

  • High resolution display for viewing the complete heat-seal cycle (TFT LCD)

  • Timer functions (delay, heat starts @, dwell time, cooling time)

  • Recipe manager for up to 9 recipes

  • Password manager (from firmware version 312)

  • Parts counter

  • TCR calculator: for adjustment of the TC for dynamic process development

  • Ambient temperature detection for AUTOCAL

  • Direct PLC connection possible ...

  • Configurable galvanically isolated outputs and inputs

  • Configurable relay terminals, K1 and K2

  • Outputs status display

  • Electrically isolated 0…10 VDC analog output for ACTUAL temperature

  • Setpoint selection with 0…10 VDC analog input

  • 24 VDC control signals for PREHEAT, START, AUTOCAL and RESET

  • Wide voltage range for the use of 110…480 VAC

  • Selectable heatseal band temperature range (up to 500°C)

  • Selectable heatseal band alloy (A20 (Alloy-20), A20L, Low-Ex, etc. ...)

  • Dynamic QR code with instructions for troubleshooting (ROPEX website)

  • On-site firmware update (ROPEXupdate)

  • CSA approval


  • Ropex RES-440 to RES-5400 Upgrade Instructions:Ropex pdf
    Ropex RES-445 to RES-5450 Upgrade Instructions:Ropex pdf

    For additional downloads, please visit ropex-group.com ... or click here to add Ropex tab

ROPEX RES-5400 Part Numbers:

Power Supply 110...480 VAC:

  • Ropex Resistron RES-5400 110...480 VAC Part No. 7540040

  • Alternate industry names for RES-5400 controllers:

    • RES-5400, RES5400, RES_5400, res-5400, res5400, res_5400
  • Modification MOD... (optional, if required)

    • MOD 01, Art. No. 800001 (amplifier for low voltage)
    • Art. No. 7540040 + 800001 must be ordered

ROPEX Visual® for RES-5400:

ROPEX Visual® enables you to connect directly to the RES-5400 Resistron controller, giving you direct access to controller settings and error codes.


Ropex Visual for RES-5400 Controllers
  • Free Windows PC software.

  • Communication via controller Micro-USB (PC USB to controller USB 2.0 micro-B).

  • Display setpoint and actual temperatures
    in real time.

  • Monitor and record controller operation.

  • Review and edit controller configurable data.

  • Password protected access .

  • ROPEX Visual® Documentation:Ropex pdf
    ROPEX Visual® Software:Ropex pdf

Suitable for use with 5000 and 6000 series RESISTRON/CIRUS temperature controllers with USB port (ROPEX Visual®).

ROPEX Accessories:

... available for the Ropex Resistron Heatseal Controllers:

Contact

P: 414 507-9378

e-mail: info@forceglobal.com

Jaw Bar Insulation
PTFE Fabric Tapes
Heatseal Bands/Wires
Heatseal Components
Jaw Bar Combinations
Tips and Tutorials
Links